a step ahead a step ahead 3850 industrial avenue, hemet, california 92545 tel.: (951) 765-2250 - fax: (951) 765-2255 e-mail : insidesales@deutschipd.net - web : www.deutschipd.com - edition 2007 hd30 & hdp20 series technical manual deutsch industrial deutsch industrial
construction equipment a step ahead a step ahead 2 3 hd/hdp series - heavy duty field - proven interconnection systems truck applications bus applications farm equipment hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual deutsch hd30 series a heavy duty, environmentally sealed, multi-pin circular connector, featuring quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, with a rear insertion/rear removal contact system. the deutsch hd30 series connector, was developed to meet the needs of the heavy duty equipment and transportation industries for rugged, multi-pin, sealed connector systems. deutsch hdp20 series designed specifcally for the truck, bus and off-highway industry, the hdp20 series is a heavy duty rated, environmentally sealed, composite shell, multi-pin connector. the plug features a quick connect-disconnect bayonet style coupling and the receptacle is designed for single hole mounting. thus reducing assembly line time and installation costs. table of contents improved techniques hd/hdp series connector features material specifcations ordering information insert arrangements usable wire sizes envelope drawings receptacle mounting / mating / unmating instructions assembly instructions contacts hd/hdp accessories 4-5 6 7 8 9 10 11 12 13 14 15 construction equipment shoulder of the contact, preventing accidental dislodging. although securely locked in place, these contacts can be quickly and easily removed by the use of an inexpensive, non- conductive removal tool. corrosion proof plastic shell hdp20 series provide a cost effective alternative deutsch plastic shell hdp20 series provide cost effectiveness with heavy duty terminations for the truck, bus & off- highway industries. other features include: silicone wire and interfacial seals, visual indication of lock and mated position. corrosion proof plastic shells and use of low cost stamped and formed contacts provides a cost effective solution for your application. the hdp20 uses a bayonet coupling system to provide a vibration resistant locking mechanism. this shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. receptacles mount with a single hole using a fat to prevent the connector from rotating. rugged metal shell hd30 series withstands years of abuse deutsch hd30 series features a lightweight, yet compact and rugged metal shell to protect contacts and sealing grommets. this shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. the hd30 series uses a bayonet coupling system that provides a positive vibration resistant locking mechanism with visual indication of proper mate and lock. this quick disconnect system requires only a quarter turn to operate. easy installation to structure is provided by a single one-hole mounting system using a fat to prevent the connector from rotating during assembly or service. the hd/hdp series decreases costs and up-grades performance the deutsch hd/hdp series was developed to provide a solution to todays system problems found in the heavy duty trucking, equipment and transportation industries. the hd/ hdp is a cylindrical, multi-pin, sealed device utilizing crimp type contacts that are quickly and easily inserted or removed. use of the hd/hdp series eliminates several other common connector problems. problems associated with assembly and network time, operational breakdowns requiring costly repairs and lengthy out of service time in the feld have all been reduced and/or eliminated by the judicious application of the hd/hdp series. deutsch hd/hdp series provide the widest selection of interconnections for critical circuits requiring heavy-duty environmental terminations. together, the hd and hdp offer common layouts, common tooling, the same adaptability to backshells and both meet the performance standards for heavy duty applications. so whether you are looking for rugged hd metal shells or cost effective hdp plastic shells, deutsch offers the best product for your applications while holding the line on hidden inventory and assembly costs. some of the benefts of the deutsch hd/hdp series include: ? quick, fool-proof assembly, decreasing time on the assembly line and eliminating miswiring. ? simple and easy to rework, decreasing down time and increasing profts to the operator. ? sealed against moisture and contaminants, eliminating open wiring system. ? operation under severe shock and vibration, reducing break down and out of commission loss due to rugged operating conditions. ? performance over a wide temperature range (-55 0 c to +125 0 c) meaning continuous operation in all environments, from arctic to desert conditions. ? human factors engineered to assure that assembly and rework can be reliably handled by unskilled personnel. a step ahead a step ahead 4 5 electrical connectors: critical to system reliability and maintainability recent studies indicate that electrical system failures are a common and constant source of equipment malfunction. a major area of electrical system failure is in electrical interconnections. typical problems include loose and miswired terminals, corrosion, and contamination of terminals. coupled with these problems, the impact of sophisticated safety devices, automated check-out systems, and other increased use of electronics, call for a re-examination of traditional termination techniques. to the operator, termination failures mean excessive down time and maintenance costs. this adds up to slipped production schedules, cost over-runs and user problems. the end result: decreased profts and a loss of share of the market. in todays competitive arena, improved electrical connectors can make the difference between a growing, proftable operation or a losing one. sealing interface wire seal o ring seal receptacle plug wire seal sealed against moisture and contaminants unlike terminal strips, binding posts and other open-wiring systems, the deutsch hd/hdp series is a completely sealed unit. the rear of the connector features an integral grommet wire seal that automatically seals each contact as it is locked into place during installation. there is no extra hardware to fasten or tighten or potting operation to achieve this seal. fabricated from tear resistant, high temperature silicone, this rear grommet protects the contact from moisture, sand, dust, lubricating oils, road salt, hydraulic fuid, grease, mud and other contaminants encountered in heavy duty use. the elimination of open-wiring systems does away with such common hazards as short circuits due to metallic objects across the terminals. this is especially important during loading or refueling operation when a spark could cause a serious explosion. closed wiring also protects maintenance personnel against accidental shock, yet can be easily checked for circuit continuity. contact retention decreases installation costs and increases reliability the hd/hdp series uses crimp type, solid copper alloy contacts for damage proof performance and stamped & formed copper alloy contacts for cost effectiveness. each style has the ability to carry continuous high operating current loads without overheating. the contacts or terminals are crimp terminated using automatic tooling for production and inexpensive readily available hand tools for feld maintenance. after crimping, these contacts are easily installed by simply pushing the contact into place by hand. contacts are positively secured by use of fngers in the connector which lock behind the contact insertion contact removal locking fingers contact unlocked position tool inserted to unlock contact contact locked in position tool and contact removed hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual
construction equipment a step ahead a step ahead 2 3 hd/hdp series - heavy duty field - proven interconnection systems truck applications bus applications farm equipment hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual deutsch hd30 series a heavy duty, environmentally sealed, multi-pin circular connector, featuring quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, with a rear insertion/rear removal contact system. the deutsch hd30 series connector, was developed to meet the needs of the heavy duty equipment and transportation industries for rugged, multi-pin, sealed connector systems. deutsch hdp20 series designed specifcally for the truck, bus and off-highway industry, the hdp20 series is a heavy duty rated, environmentally sealed, composite shell, multi-pin connector. the plug features a quick connect-disconnect bayonet style coupling and the receptacle is designed for single hole mounting. thus reducing assembly line time and installation costs. table of contents improved techniques hd/hdp series connector features material specifcations ordering information insert arrangements usable wire sizes envelope drawings receptacle mounting / mating / unmating instructions assembly instructions contacts hd/hdp accessories 4-5 6 7 8 9 10 11 12 13 14 15 construction equipment shoulder of the contact, preventing accidental dislodging. although securely locked in place, these contacts can be quickly and easily removed by the use of an inexpensive, non- conductive removal tool. corrosion proof plastic shell hdp20 series provide a cost effective alternative deutsch plastic shell hdp20 series provide cost effectiveness with heavy duty terminations for the truck, bus & off- highway industries. other features include: silicone wire and interfacial seals, visual indication of lock and mated position. corrosion proof plastic shells and use of low cost stamped and formed contacts provides a cost effective solution for your application. the hdp20 uses a bayonet coupling system to provide a vibration resistant locking mechanism. this shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. receptacles mount with a single hole using a fat to prevent the connector from rotating. rugged metal shell hd30 series withstands years of abuse deutsch hd30 series features a lightweight, yet compact and rugged metal shell to protect contacts and sealing grommets. this shell provides a multiple keying system that positively prevents mismating and makes plug and receptacle coupling quick and easy. the hd30 series uses a bayonet coupling system that provides a positive vibration resistant locking mechanism with visual indication of proper mate and lock. this quick disconnect system requires only a quarter turn to operate. easy installation to structure is provided by a single one-hole mounting system using a fat to prevent the connector from rotating during assembly or service. the hd/hdp series decreases costs and up-grades performance the deutsch hd/hdp series was developed to provide a solution to todays system problems found in the heavy duty trucking, equipment and transportation industries. the hd/ hdp is a cylindrical, multi-pin, sealed device utilizing crimp type contacts that are quickly and easily inserted or removed. use of the hd/hdp series eliminates several other common connector problems. problems associated with assembly and network time, operational breakdowns requiring costly repairs and lengthy out of service time in the feld have all been reduced and/or eliminated by the judicious application of the hd/hdp series. deutsch hd/hdp series provide the widest selection of interconnections for critical circuits requiring heavy-duty environmental terminations. together, the hd and hdp offer common layouts, common tooling, the same adaptability to backshells and both meet the performance standards for heavy duty applications. so whether you are looking for rugged hd metal shells or cost effective hdp plastic shells, deutsch offers the best product for your applications while holding the line on hidden inventory and assembly costs. some of the benefts of the deutsch hd/hdp series include: ? quick, fool-proof assembly, decreasing time on the assembly line and eliminating miswiring. ? simple and easy to rework, decreasing down time and increasing profts to the operator. ? sealed against moisture and contaminants, eliminating open wiring system. ? operation under severe shock and vibration, reducing break down and out of commission loss due to rugged operating conditions. ? performance over a wide temperature range (-55 0 c to +125 0 c) meaning continuous operation in all environments, from arctic to desert conditions. ? human factors engineered to assure that assembly and rework can be reliably handled by unskilled personnel. a step ahead a step ahead 4 5 electrical connectors: critical to system reliability and maintainability recent studies indicate that electrical system failures are a common and constant source of equipment malfunction. a major area of electrical system failure is in electrical interconnections. typical problems include loose and miswired terminals, corrosion, and contamination of terminals. coupled with these problems, the impact of sophisticated safety devices, automated check-out systems, and other increased use of electronics, call for a re-examination of traditional termination techniques. to the operator, termination failures mean excessive down time and maintenance costs. this adds up to slipped production schedules, cost over-runs and user problems. the end result: decreased profts and a loss of share of the market. in todays competitive arena, improved electrical connectors can make the difference between a growing, proftable operation or a losing one. sealing interface wire seal o ring seal receptacle plug wire seal sealed against moisture and contaminants unlike terminal strips, binding posts and other open-wiring systems, the deutsch hd/hdp series is a completely sealed unit. the rear of the connector features an integral grommet wire seal that automatically seals each contact as it is locked into place during installation. there is no extra hardware to fasten or tighten or potting operation to achieve this seal. fabricated from tear resistant, high temperature silicone, this rear grommet protects the contact from moisture, sand, dust, lubricating oils, road salt, hydraulic fuid, grease, mud and other contaminants encountered in heavy duty use. the elimination of open-wiring systems does away with such common hazards as short circuits due to metallic objects across the terminals. this is especially important during loading or refueling operation when a spark could cause a serious explosion. closed wiring also protects maintenance personnel against accidental shock, yet can be easily checked for circuit continuity. contact retention decreases installation costs and increases reliability the hd/hdp series uses crimp type, solid copper alloy contacts for damage proof performance and stamped & formed copper alloy contacts for cost effectiveness. each style has the ability to carry continuous high operating current loads without overheating. the contacts or terminals are crimp terminated using automatic tooling for production and inexpensive readily available hand tools for feld maintenance. after crimping, these contacts are easily installed by simply pushing the contact into place by hand. contacts are positively secured by use of fngers in the connector which lock behind the contact insertion contact removal locking fingers contact unlocked position tool inserted to unlock contact contact locked in position tool and contact removed hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual
a step ahead 6 a step ahead 7 material specifcations hd30 plug shell: aluminum coupling ring: aluminum insert retainer: thermoplastic grommet - silicone rubber hd30 receptacle shell: aluminum insert retainer: thermoplastic grommet - silicone rubber hd/hdp mounting hardware panel nut: aluminum, plastic lockwasher: spring steel - tin over nickle solid contacts pin: copper alloy socket: copper alloy finish: nickel plating optional: gold plating is available for dry circuit applications sealing plugs thermoplastic: size 20 thru 8 elastomer: size 4 performance specifcations temperature operating at temperatures from -55 0 c to + 125 0 c. continuous at rated current durability no electrical or mechanical defects after 100 cycles of engagement or disengagement. physical shock no unlocking unmating or other unsatisfactory result during or after 50 gs in each of three mutually perpendicular planes. no electrical discontinuities longer than 1 microsecond. mil-std 202. method 213, condition c. contact current rating @ 125 0 c (continuous) contact size max. current #20 7.5 amps #16 13 amps #12 25 amps #8 60 amps #4 100 amps insulation resistance 1000 megohms min. at 25 0 c. hd/hdp series connector features deutsch hd/hdp series environmental connectors offer the advantages of decreased costs and upgraded performance. designed to withstand years of abuse, the deutsch hd/hdp series is setting the pace in the heavy equipment industry. key features common to the hd/hdp series are itemized below. i. contacts a. solid copper alloy construction withstands continuous current overload without degradation. cost effective stamped and formed contacts provide high reliability and low cost. b. range of contact and acceptable wire sizes 1. size #4 awg 6 (13.0 mm 2 ) 2. size #8 awg 8 & 10 (8.0 C 5.0 mm 2 ) 3. size #12 awg 12 & 14 (4.0 C 2.0 mm 2 ) 4. size #16 awg 14 & 20 (0.5 C 2.0 mm 2 ) 5. size #20 awg 16 & 22 (0.5 C 1.5 mm 2 ) c. closed entry socket contact design assures positive conductivity and eliminates probe damage. d. simplifed pin contact design limits possibility of bending. ii inserts a. the hard plastic insert and closed contact interface captivate the contacts to prevent foat and splay. b. positive contact retention is provided through the use of plastic locking fngers which snap closed behind the shoulder of the contact. c. interfaces 1. lead-ins on socket interface properly align bent pins. 2. hard plastic prevents pins from penetrating dielectric material. d. available in several insert arrangements*. 1. five in shell size 18 (hd30 or hdp20). 2. fourteen in shell size 24 (hd30 or hdp20). *see page 9 hdp20 plug shell: thermoplastic coupling ring: thermoplastic insert retainer: thermoplastic grommet - silicone rubber hdp20 receptacle shell: thermoplastic insert retainer: thermoplastic grommet - silicone rubber e. redundant wire seals prevent contamination from entering from rear of connector. f. sealing plug to fll unused cavities to keep environmental sealing characteristics intact. iii. shell a. rugged, all metal shell to withstand years of abuse (hd30) corrosion resistant all plastic shell (hdp20) has same features (item c). b. positive shell keying prevents mismating. c. simple, one quarter turn coupling. 1. free rotating, captivated coupling ring for fast assembly. 2. coupling ring designed to insure proper environmental sealing with minimum mating forces. 3. audio and visual indications of positive locked condition. d. available in a straight plug and single hole mounting receptacle for easy installation to structure. iv. application tooling a. standard crimp tool or semi-automated, high-speed crimping tool is available. 1. fast, reliable, uniform results. 2. simplifed procedures mean that only average skill is required for assembly. 3. no soldering heat means: a. no chance of heat damage to parts. b. no wicking to contribute to vibration failure. b. inexpensive plastic removal tool designed to eliminate hidden internal insert damage. 1. removal tool designed to break rather than injure connector. 2. dielectric tool construction prevents shocks to personnel. vibration maintains continuity and exhibits no mechanical or physical damage during or while subject to a sinusoidal vibration, having an amplitude of .060 inches double amplitude and the frequency varied linearly between limits of 10 to 2000 to 10 hz with a maximum force of 20gs. no electrical discontinuities longer than 1 microsecond. moisture resistance water does not penetrate seals when submerged in 3 feet of water. corrosion resistance connectors show no evidence of corrosion after exposure to 48 hours of salt spray per mil-std 1344 method 1001. fluid resistance connectors show no damage when exposed to most fuids used in industrial applications. dielectric withstanding voltage: current leakage less than 2 milliamps at 1500 vac. crimp tensile strength: (solid & stamped) #20 size contacts 20 lbs. #16 size contacts 25 lbs. #12 size contacts 70 lbs. #8 size contacts 90 lbs. #4 size contacts 300 lbs. stamped & formed contact pin: copper alloy socket: copper alloy finish: nickel plating optional: gold plating is available for dry circuit applications hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual contact resistance contact size wire gauge awg(mm 2 } test current (amps) resistance (mv) solids resistance (mv) stamped & formed 18 (.80) 16 (1.0) 20 (.50) 16 (1.0) 20 7.5 60 100 13 60 100 13 60 100 7.5 60 100 7.5 60 100 10 60 100 16 20 (.50) 14 (2.0) 18 (.80) 7.5 60 100 14 (2 .0) 12 (3.0) 12 18 60 100 25 60 100 8 4 8 (8 .60) 10 (5.60) 60 n/a 60 n/a 6 (13 .0) 60 n/a 60 60 100 a step ahead 8 (consult factory for options and special modifcations available.) part numbering system hd x 36 - 24-21 sn - xxx special modifcations -072 = threaded adapter -059 = cable clamp/adapter wire seal options n = normal position and wire seals (green ring) t = thin wall wire seals option (grey ring) e = extra thin wall seal (blue ring) designates deutsch heavy duty cylindrical connector style 4 = receptacle - jam nut type mounting 6 = plug b = breakaway plug option n= non-environmental option type 3 = standard commercial - bulk packed without contacts or accessories 4 = kit - individually packaged with contacts, sealing plugs, mounting hardware and removal tool contact style p = pin (male) type s = socket (female) type shell size and insert layout part numbering system hdp 26 - 24-21 sn - xxxx special modifcations -l015 threaded adapter -l017 backshell adapter designates deutsch heavy duty plastic connector type 2 = standard commercial - bulk packed without contacts or accessories style 4 = receptacle - jam nut type mounting 6 = plug contact style p = pin (male) type s = socket (female) type shell size and insert layout n = normal postion and wire seals (green ring) t = thin wall wire seals option (grey ring) e = extra thin wall wire seals (blue ring) deutsch hd30 series contacts, sealing plugs and tooling are specifed for use in the hdp20 series. consult factory for additional options and special modifcations available. hd30 & hdp20 series insert arrangements all insert arrangements show socket rear insert. hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual a step ahead 1 2 p 10 9 8 9 t 4 3 6 5 18-6* 2 size 4, 4 size 16** n, e*** c d e b c h g f c d e b a h g f n m l k l 18-8 8 size 12 n, e 18-14 14 size 16 n, e, t 18-21 21 size 20 n 18-20 2 size16 & 18 size 20 n, e s u r z w x y v 14 3 4 2 12 1 6 8 10 5 13 9 11 7 s g a f p c j l d h r m n k e b 6 8 1 7 17 4 10 3 5 9 18 14 15 11 16 2 13 12 24-9* 1 size 4, 2 size 8 & 6 size 12** n, e*** 24-14 1 size 4, 1 size 12 & 12 size 16 n, e 24-16 16 size 12 n, e 24-18 1 size 8, 3 size 12 & 14 size 16 n, e x j b h v e m d f l w r s n t 3 g p a u c k 17 6 7 5 27 24 20 9 14 23 28 13 21 26 16 g 10 2 3 8 1 15 22 4 29 11 12 25 19 18 24-19 6 size 12 & 13 size 16 n, e 24-21 4 size 12 & 17 size 16 n, e 24-23 23 size 16 n,t, e 24-29 4 size12, 19 size 16 & 6 size 20 e 17 6 7 5 27 24 20 9 14 23 28 13 21 26 16 10 2 3 1 15 22 4 30 11 12 29 19 18 8 31 1 25 24-31 31 size 16 t, e 20 9 7 5 27 24 17 6 14 23 28 10 21 26 13 16 2 3 1 15 22 4 32 11 12 29 19 8 30 25 33 31 18 35 34 9 7 5 +6 2 +3 1 4 8 24-34 12 size 12 & 22 size 20 n 20 9 7 5 27 24 17 6 14 23 28 10 21 26 13 16 2 3 1 15 22 4 32 11 12 29 19 8 30 25 33 31 18 24-33 33 size 20 n 24-35 3 size 16 & 32 size 20 n,e 24-91 2 size 8, 2 size 12 & 5 size 16 n,e 24-47 5 size16 & 42 size 20 e * arrangement ** description *** rear seal 1 2 4 7 14 13 11 3 6 5 15 16 17 18 19 20 12 1 2 10 4 7 14 13 11 9 8 3 6 5 15 16 17 18 19 20 12 21 19 9 2 8 17 5 11 4 6 10 18 14 15 12 16 3 7 13 1 w k b x u e m d f l v s n t h g p a r c j q o 20 9 7 5 27 24 37 6 14 23 28 10 21 18 13 16 2 3 1 15 22 4 39 11 12 29 19 8 30 25 33 26 35 34 38 17 45 44 40 31 43 42 41 46 47 36 32 17 6 7 5 27 24 20 9 14 23 28 13 21 26 16 10 2 3 8 1 15 22 4 29 11 12 25 19 34 33 32 31 30 18
a step ahead 6 a step ahead 7 material specifcations hd30 plug shell: aluminum coupling ring: aluminum insert retainer: thermoplastic grommet - silicone rubber hd30 receptacle shell: aluminum insert retainer: thermoplastic grommet - silicone rubber hd/hdp mounting hardware panel nut: aluminum, plastic lockwasher: spring steel - tin over nickle solid contacts pin: copper alloy socket: copper alloy finish: nickel plating optional: gold plating is available for dry circuit applications sealing plugs thermoplastic: size 20 thru 8 elastomer: size 4 performance specifcations temperature operating at temperatures from -55 0 c to + 125 0 c. continuous at rated current durability no electrical or mechanical defects after 100 cycles of engagement or disengagement. physical shock no unlocking unmating or other unsatisfactory result during or after 50 gs in each of three mutually perpendicular planes. no electrical discontinuities longer than 1 microsecond. mil-std 202. method 213, condition c. contact current rating @ 125 0 c (continuous) contact size max. current #20 7.5 amps #16 13 amps #12 25 amps #8 60 amps #4 100 amps insulation resistance 1000 megohms min. at 25 0 c. hd/hdp series connector features deutsch hd/hdp series environmental connectors offer the advantages of decreased costs and upgraded performance. designed to withstand years of abuse, the deutsch hd/hdp series is setting the pace in the heavy equipment industry. key features common to the hd/hdp series are itemized below. i. contacts a. solid copper alloy construction withstands continuous current overload without degradation. cost effective stamped and formed contacts provide high reliability and low cost. b. range of contact and acceptable wire sizes 1. size #4 awg 6 (13.0 mm 2 ) 2. size #8 awg 8 & 10 (8.0 C 5.0 mm 2 ) 3. size #12 awg 12 & 14 (4.0 C 2.0 mm 2 ) 4. size #16 awg 14 & 20 (0.5 C 2.0 mm 2 ) 5. size #20 awg 16 & 22 (0.5 C 1.5 mm 2 ) c. closed entry socket contact design assures positive conductivity and eliminates probe damage. d. simplifed pin contact design limits possibility of bending. ii inserts a. the hard plastic insert and closed contact interface captivate the contacts to prevent foat and splay. b. positive contact retention is provided through the use of plastic locking fngers which snap closed behind the shoulder of the contact. c. interfaces 1. lead-ins on socket interface properly align bent pins. 2. hard plastic prevents pins from penetrating dielectric material. d. available in several insert arrangements*. 1. five in shell size 18 (hd30 or hdp20). 2. fourteen in shell size 24 (hd30 or hdp20). *see page 9 hdp20 plug shell: thermoplastic coupling ring: thermoplastic insert retainer: thermoplastic grommet - silicone rubber hdp20 receptacle shell: thermoplastic insert retainer: thermoplastic grommet - silicone rubber e. redundant wire seals prevent contamination from entering from rear of connector. f. sealing plug to fll unused cavities to keep environmental sealing characteristics intact. iii. shell a. rugged, all metal shell to withstand years of abuse (hd30) corrosion resistant all plastic shell (hdp20) has same features (item c). b. positive shell keying prevents mismating. c. simple, one quarter turn coupling. 1. free rotating, captivated coupling ring for fast assembly. 2. coupling ring designed to insure proper environmental sealing with minimum mating forces. 3. audio and visual indications of positive locked condition. d. available in a straight plug and single hole mounting receptacle for easy installation to structure. iv. application tooling a. standard crimp tool or semi-automated, high-speed crimping tool is available. 1. fast, reliable, uniform results. 2. simplifed procedures mean that only average skill is required for assembly. 3. no soldering heat means: a. no chance of heat damage to parts. b. no wicking to contribute to vibration failure. b. inexpensive plastic removal tool designed to eliminate hidden internal insert damage. 1. removal tool designed to break rather than injure connector. 2. dielectric tool construction prevents shocks to personnel. vibration maintains continuity and exhibits no mechanical or physical damage during or while subject to a sinusoidal vibration, having an amplitude of .060 inches double amplitude and the frequency varied linearly between limits of 10 to 2000 to 10 hz with a maximum force of 20gs. no electrical discontinuities longer than 1 microsecond. moisture resistance water does not penetrate seals when submerged in 3 feet of water. corrosion resistance connectors show no evidence of corrosion after exposure to 48 hours of salt spray per mil-std 1344 method 1001. fluid resistance connectors show no damage when exposed to most fuids used in industrial applications. dielectric withstanding voltage: current leakage less than 2 milliamps at 1500 vac. crimp tensile strength: (solid & stamped) #20 size contacts 20 lbs. #16 size contacts 25 lbs. #12 size contacts 70 lbs. #8 size contacts 90 lbs. #4 size contacts 300 lbs. stamped & formed contact pin: copper alloy socket: copper alloy finish: nickel plating optional: gold plating is available for dry circuit applications hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual contact resistance contact size wire gauge awg(mm 2 } test current (amps) resistance (mv) solids resistance (mv) stamped & formed 18 (.80) 16 (1.0) 20 (.50) 16 (1.0) 20 7.5 60 100 13 60 100 13 60 100 7.5 60 100 7.5 60 100 10 60 100 16 20 (.50) 14 (2.0) 18 (.80) 7.5 60 100 14 (2 .0) 12 (3.0) 12 18 60 100 25 60 100 8 4 8 (8 .60) 10 (5.60) 60 n/a 60 n/a 6 (13 .0) 60 n/a 60 60 100 a step ahead 8 (consult factory for options and special modifcations available.) part numbering system hd x 36 - 24-21 sn - xxx special modifcations -072 = threaded adapter -059 = cable clamp/adapter wire seal options n = normal position and wire seals (green ring) t = thin wall wire seals option (grey ring) e = extra thin wall seal (blue ring) designates deutsch heavy duty cylindrical connector style 4 = receptacle - jam nut type mounting 6 = plug b = breakaway plug option n= non-environmental option type 3 = standard commercial - bulk packed without contacts or accessories 4 = kit - individually packaged with contacts, sealing plugs, mounting hardware and removal tool contact style p = pin (male) type s = socket (female) type shell size and insert layout part numbering system hdp 26 - 24-21 sn - xxxx special modifcations -l015 threaded adapter -l017 backshell adapter designates deutsch heavy duty plastic connector type 2 = standard commercial - bulk packed without contacts or accessories style 4 = receptacle - jam nut type mounting 6 = plug contact style p = pin (male) type s = socket (female) type shell size and insert layout n = normal postion and wire seals (green ring) t = thin wall wire seals option (grey ring) e = extra thin wall wire seals (blue ring) deutsch hd30 series contacts, sealing plugs and tooling are specifed for use in the hdp20 series. consult factory for additional options and special modifcations available. hd30 & hdp20 series insert arrangements all insert arrangements show socket rear insert. hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual a step ahead 1 2 p 10 9 8 9 t 4 3 6 5 18-6* 2 size 4, 4 size 16** n, e*** c d e b c h g f c d e b a h g f n m l k l 18-8 8 size 12 n, e 18-14 14 size 16 n, e, t 18-21 21 size 20 n 18-20 2 size16 & 18 size 20 n, e s u r z w x y v 14 3 4 2 12 1 6 8 10 5 13 9 11 7 s g a f p c j l d h r m n k e b 6 8 1 7 17 4 10 3 5 9 18 14 15 11 16 2 13 12 24-9* 1 size 4, 2 size 8 & 6 size 12** n, e*** 24-14 1 size 4, 1 size 12 & 12 size 16 n, e 24-16 16 size 12 n, e 24-18 1 size 8, 3 size 12 & 14 size 16 n, e x j b h v e m d f l w r s n t 3 g p a u c k 17 6 7 5 27 24 20 9 14 23 28 13 21 26 16 g 10 2 3 8 1 15 22 4 29 11 12 25 19 18 24-19 6 size 12 & 13 size 16 n, e 24-21 4 size 12 & 17 size 16 n, e 24-23 23 size 16 n,t, e 24-29 4 size12, 19 size 16 & 6 size 20 e 17 6 7 5 27 24 20 9 14 23 28 13 21 26 16 10 2 3 1 15 22 4 30 11 12 29 19 18 8 31 1 25 24-31 31 size 16 t, e 20 9 7 5 27 24 17 6 14 23 28 10 21 26 13 16 2 3 1 15 22 4 32 11 12 29 19 8 30 25 33 31 18 35 34 9 7 5 +6 2 +3 1 4 8 24-34 12 size 12 & 22 size 20 n 20 9 7 5 27 24 17 6 14 23 28 10 21 26 13 16 2 3 1 15 22 4 32 11 12 29 19 8 30 25 33 31 18 24-33 33 size 20 n 24-35 3 size 16 & 32 size 20 n,e 24-91 2 size 8, 2 size 12 & 5 size 16 n,e 24-47 5 size16 & 42 size 20 e * arrangement ** description *** rear seal 1 2 4 7 14 13 11 3 6 5 15 16 17 18 19 20 12 1 2 10 4 7 14 13 11 9 8 3 6 5 15 16 17 18 19 20 12 21 19 9 2 8 17 5 11 4 6 10 18 14 15 12 16 3 7 13 1 w k b x u e m d f l v s n t h g p a r c j q o 20 9 7 5 27 24 37 6 14 23 28 10 21 18 13 16 2 3 1 15 22 4 39 11 12 29 19 8 30 25 33 26 35 34 38 17 45 44 40 31 43 42 41 46 47 36 32 17 6 7 5 27 24 20 9 14 23 28 13 21 26 16 10 2 3 8 1 15 22 4 29 11 12 25 19 34 33 32 31 30 18
a step ahead 11 hd30 & hdp20 series technical manual main polarizing key 110 0 110 0 polarizing indicator 1.520 + .025 .085 max a max. dia. over knurl b dia. color code ring metal a series plug shell size a max dia 18 24 b dia +.010 1.692 (42.98) 1.942 (49.33) 1.220 (30.99 + 0.25) 1.470 (37.34 + 0.25) part number shell size a + .030 114020-90* 2411-002-1805 1.685 (42.80 +.76) panel nut* b thread metal plastic metal plastic 18 112263-90* 2411-001-2405 24 1-1/2 - 18 unef-2b 1.875 (47.63 +.76) 1 11/16-18 unef-2b panel nut mounting torque 65-75 in. lb. (7.4-8.4 n.m.) 350-375 in. lb. (39.5-42.6 n.m.) hd30 18 shell size hdp20 18 shell size hd30 24 shell size hdp20 24 shell size 45-55 in. lb. (5.1-6.1 n.m.) 260-280 in. lb. (29.4-31.6 n.m.) envelope drawings for hd/hdp series series receptacle shell size a + .025 18 24 1.329 (33.76 + 0.63) b + .025 c + .025 f thread 1.750 (44.45 + 0.63 ) 1.625 (41.28 + 0.63) 1 1/2-18 unef 1.579 (40.11 + 0.63) 2.000 (50.80 + 0.63) 1.875 (47.63 + 0.63) 1 11/16-18 unef 110 0 110 0 120 0 120 0 c b dia main polarizing key b thread (4.52 + .25) .178 + .010 b thread (.250) plastic f a max.dia .100 + .010 (2.54 + 0.25) 1.647 + .020 (41.85 + .057) 1.030 + .015 (26.16 + .038) .505 + .020 (12.03 + 0.51) a dia b dia c a step ahead 10 hd30 & hdp20 series technical manual usable wire size contact size n-seal green ring 20 16 12 8 4 t-seal grey ring e-seal blue ring recommended wire insulation o.d. for: .280-.292 (7.11-7.42) .134-.170 (3.40-4.32) .261-.292 (6.63-7.42) .113-.170 (2.87-4.32) .261-.292 (6.63-7.42) .190-.240 (4.83-6.10) .170-.240 (4.32-6.10) .135-.220 (3.43-5.59) .097-.158 (2.46-4.01) .100-.134 (2.54-3.40) .088-.134 (2.23-3.40) .053-.120 (1.35-3.05) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) color coded ring mating slot positions caution: undersize wire insultation is a major cause for leakage. shrink tubing should not be used. color code is visible from the rear of the receptacle or plug. green: normal seal grey: thin wall seal blue: extra thin seal insert arrangement 18-6 18-8 18-14 18-20 18-21 24-9 24-14 24-16 24-18 24-19 24-21 24-23 24-29 24-31 24-33 24-34 24-35 24-47 24-91 seal type n t e *2 *2 *2 *1 connector identifcation *1 modifed t seal. see envelope print *2 modifed e seal. see envelope print panel lockwasher* part no. shell size a dia. + .015 b dia. + .010 c ref + .015 114021* 2414-002-1886** 18 1.512 (38.40 + .38) 1.886 (47.90 + .25) .062 (1.57 + .38) .020 (0.51 + .38) 112264* 2414-001-2486** 24 1.70 (43.18 + .38) 2.074 (52.68 + .25) .062 (1.57 + .38) .020 (1.57 + .38) * metal panel nuts are used on hd30 only. ** for use on hdp20. a step ahead a step ahead 13 hd30 & hdp20 series technical manual 12 hd30 & hdp20 series technical manual receptacle mounting assembly instructions panel nut lockwasher structure connector receptacle flat a0 + .005 (0.13) +.010 (0.25) -.000 (0.00) .1875 (4.76) .0625 (1.59) b shell size 18 24 recommended size of mounting hole 1.507 (38.28) 1.442 (36.63) b a0 1.696 (43.08) 1.632 (41.45) d hole punches available from: ladd industrial sales. to mate the plug and the receptacle, line up the index groove on the plug with the fat surface on the receptacle, turn 1/4 turn clockwise. you will feel and hear the pieces snap into the locked position. to unmate the plug and receptacle, reverse the above procedure. mating / unmating instructions caution: when mating or unmating plug and receptacle, disassemble by hand. do not use pliers or any other tool. unmate mate polarizing indicator hdp20 series & hd30 series visually inspectable for proper mating contact removal contact removal 1 with rear insert toward you, snap appropriate size extractor tool over the wire of contact to be removed. 2 slide tool along into the insert cavity until it engages contact and resistance is felt. 3 pull contact-wire assembly out of connector. note: do not twist or insert tool at an angle. part no. normal wire seals (n) 20 16 12 8 4 16 wire range awg size 0411-240-2005 0411-204-1605 114010 114008 114009 0411-310-1605 20-22 14-20 12-14 8-10 6 14-20 thin wall wire seals (t) part no. extra thin wall wire seals (e) 20 16 12 8 4 wire range awg size 0411-240-2005 0411-336-1605 0411-337-1205 0411-353-0805 114009 20-22 14-20 12-14 8-10 6 contact size sealing plug part no. 20 12-16 8 4 0413-204-2005 114017 114018 114019 removal tools 1 grasp contact approximately (25.4 mm) one inch behind the contact crimp barrel. 2 hold connector with rear grommet facing you. 3 push contact straight into connector grommet until a positive stop is felt. a slight tug will confrm that it is properly locked in place. note: for unused wire cavities, insert sealing plugs for full environmental sealing. contact insertion contact insertion unlocked position contact locked in position unlocking fingers contact sealing plugs tool inserted to unlock contact tool and contact removed
a step ahead 11 hd30 & hdp20 series technical manual main polarizing key 110 0 110 0 polarizing indicator 1.520 + .025 .085 max a max. dia. over knurl b dia. color code ring metal a series plug shell size a max dia 18 24 b dia +.010 1.692 (42.98) 1.942 (49.33) 1.220 (30.99 + 0.25) 1.470 (37.34 + 0.25) part number shell size a + .030 114020-90* 2411-002-1805 1.685 (42.80 +.76) panel nut* b thread metal plastic metal plastic 18 112263-90* 2411-001-2405 24 1-1/2 - 18 unef-2b 1.875 (47.63 +.76) 1 11/16-18 unef-2b panel nut mounting torque 65-75 in. lb. (7.4-8.4 n.m.) 350-375 in. lb. (39.5-42.6 n.m.) hd30 18 shell size hdp20 18 shell size hd30 24 shell size hdp20 24 shell size 45-55 in. lb. (5.1-6.1 n.m.) 260-280 in. lb. (29.4-31.6 n.m.) envelope drawings for hd/hdp series series receptacle shell size a + .025 18 24 1.329 (33.76 + 0.63) b + .025 c + .025 f thread 1.750 (44.45 + 0.63 ) 1.625 (41.28 + 0.63) 1 1/2-18 unef 1.579 (40.11 + 0.63) 2.000 (50.80 + 0.63) 1.875 (47.63 + 0.63) 1 11/16-18 unef 110 0 110 0 120 0 120 0 c b dia main polarizing key b thread (4.52 + .25) .178 + .010 b thread (.250) plastic f a max.dia .100 + .010 (2.54 + 0.25) 1.647 + .020 (41.85 + .057) 1.030 + .015 (26.16 + .038) .505 + .020 (12.03 + 0.51) a dia b dia c a step ahead 10 hd30 & hdp20 series technical manual usable wire size contact size n-seal green ring 20 16 12 8 4 t-seal grey ring e-seal blue ring recommended wire insulation o.d. for: .280-.292 (7.11-7.42) .134-.170 (3.40-4.32) .261-.292 (6.63-7.42) .113-.170 (2.87-4.32) .261-.292 (6.63-7.42) .190-.240 (4.83-6.10) .170-.240 (4.32-6.10) .135-.220 (3.43-5.59) .097-.158 (2.46-4.01) .100-.134 (2.54-3.40) .088-.134 (2.23-3.40) .053-.120 (1.35-3.05) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) .040-.095 (1.02-2.41) color coded ring mating slot positions caution: undersize wire insultation is a major cause for leakage. shrink tubing should not be used. color code is visible from the rear of the receptacle or plug. green: normal seal grey: thin wall seal blue: extra thin seal insert arrangement 18-6 18-8 18-14 18-20 18-21 24-9 24-14 24-16 24-18 24-19 24-21 24-23 24-29 24-31 24-33 24-34 24-35 24-47 24-91 seal type n t e *2 *2 *2 *1 connector identifcation *1 modifed t seal. see envelope print *2 modifed e seal. see envelope print panel lockwasher* part no. shell size a dia. + .015 b dia. + .010 c ref + .015 114021* 2414-002-1886** 18 1.512 (38.40 + .38) 1.886 (47.90 + .25) .062 (1.57 + .38) .020 (0.51 + .38) 112264* 2414-001-2486** 24 1.70 (43.18 + .38) 2.074 (52.68 + .25) .062 (1.57 + .38) .020 (1.57 + .38) * metal panel nuts are used on hd30 only. ** for use on hdp20. a step ahead a step ahead 13 hd30 & hdp20 series technical manual 12 hd30 & hdp20 series technical manual receptacle mounting assembly instructions panel nut lockwasher structure connector receptacle flat a0 + .005 (0.13) +.010 (0.25) -.000 (0.00) .1875 (4.76) .0625 (1.59) b shell size 18 24 recommended size of mounting hole 1.507 (38.28) 1.442 (36.63) b a0 1.696 (43.08) 1.632 (41.45) d hole punches available from: ladd industrial sales. to mate the plug and the receptacle, line up the index groove on the plug with the fat surface on the receptacle, turn 1/4 turn clockwise. you will feel and hear the pieces snap into the locked position. to unmate the plug and receptacle, reverse the above procedure. mating / unmating instructions caution: when mating or unmating plug and receptacle, disassemble by hand. do not use pliers or any other tool. unmate mate polarizing indicator hdp20 series & hd30 series visually inspectable for proper mating contact removal contact removal 1 with rear insert toward you, snap appropriate size extractor tool over the wire of contact to be removed. 2 slide tool along into the insert cavity until it engages contact and resistance is felt. 3 pull contact-wire assembly out of connector. note: do not twist or insert tool at an angle. part no. normal wire seals (n) 20 16 12 8 4 16 wire range awg size 0411-240-2005 0411-204-1605 114010 114008 114009 0411-310-1605 20-22 14-20 12-14 8-10 6 14-20 thin wall wire seals (t) part no. extra thin wall wire seals (e) 20 16 12 8 4 wire range awg size 0411-240-2005 0411-336-1605 0411-337-1205 0411-353-0805 114009 20-22 14-20 12-14 8-10 6 contact size sealing plug part no. 20 12-16 8 4 0413-204-2005 114017 114018 114019 removal tools 1 grasp contact approximately (25.4 mm) one inch behind the contact crimp barrel. 2 hold connector with rear grommet facing you. 3 push contact straight into connector grommet until a positive stop is felt. a slight tug will confrm that it is properly locked in place. note: for unused wire cavities, insert sealing plugs for full environmental sealing. contact insertion contact insertion unlocked position contact locked in position unlocking fingers contact sealing plugs tool inserted to unlock contact tool and contact removed
size part no. without mtg chain (add) 24 hdc 36-24 -1 e 18 hdc 36-18 -1 e hd30 & hdp20 series technical manual hd30 & hdp20 series technical manual a step ahead 14 contacts and application data solid contacts ** for proper dies and stamped & formed crimp dimensions - see envelope 0425-208-0000 12 size consult factory for alternate fnishes 0425-203-0000 16 size 0425-207-0000 20 size 0425-059-0000 16,20 size 0425-039-0000 16 size 0425-041-0000 12 size 1060-20-01** 1062-20-01** 1060-20-02** 1062-20-02** n/a 1062-20-03** 1060-14-01** 1062-14-01** 1060-14-10** 1062-14-10** 1060-16-01** 1062-16-01** 1060-16-06** 1062-16-06** 1060-16-07** 1062-16-07** 1060-16-09** 1062-16-09** 1060-16-12** 1062-16-12** n/a 1062-16-14** 1060-12-01** 1062-12-01** 1060-12-02** 1062-12-02** stapd & fod contact pat ns si 20 20 20 16 16 16 16 16 16 16 16 12 12 pin soct 20 - 01 20 - 02 20 - 03 14-16 14 -16 16 - 18 0.5 - 1.0 0.75 - 2.0 16 - 18 1.0 - 2.5 14 - 16 12 - 14 10 - 12 cai stip idntification i si a (mm2) 16 - 22 (1.0 - 0.35) 16 - 22 (1.0 - 0.35) 16 - 22 (1.0 - 0.35) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 16 - 20 (1.0 - 0.50) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 12 - 16 (2.5 - 1.0) 12 - 16 (2.5 - 1.0) 12 - 14 (4.0 - 2.0) 10 - 12 (6.0 - 4.0) i inslation o.d. an .075 - .125 (1.91 - 3.15) .051 - .085 (1.30 - 2.16) .075 - .125 (1.91 - 3.15) .095 - .150 (2.41 - 3.81) .095 - .150 (2.41 - 3.81) .075 - .140 (1.91 - 3.55) 055 - .100 (1.40 - 2.54) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .113 - .176 (2.87 - 4.47) .140 - .204 (3.56 - 5.18) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08 .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .175 - .225 (4.45 - 5.72) .175 - .225 (4.45 - 5.72) .225 - .275 (5.72 - 6.991) .225 - .275 (5.72 - 6.99) in cont. tntion ls (n) 20 (89) 20 (89) 20 (89) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 30 (134) 30 (134) f cip tnsil ls (n) 20 - 10 (89 - 45) 20 - 10 (89 - 45) 20 - 10 (89 - 45) 25 (111) 25 (111) 25 (111) 25 - 15 (111 - 67) 25 (111) 25 (111) 25 (111) 25 (111) 70 (311) 70 (311) a atd aps at 125 0 c continos 7.5 7.5 7.5 13 13 13 13 13 13 13 13 25 25 condd stip lnth inchs (mm) stamped & formed contacts a step ahead 15 hd/hdp accessories hdp connector p/n *hdp2*-24-****-lo15 available in plugs and receptacles connecting hardware available through distribution cable clamp* *metal shells only -072 adaptor only -059 with drain holes -l006 without drain holes straight strain relief (aluminum) size part no. 24 whds-24-1 18 whds-18-1 90 0 strain relief (aluminum) size part no. 24 whds-24-2 18 whds-18-2 (connector shown for reference only.) *hdp2*-24-****-lo17 hdp2*-18-****-l017 available in plugs and receptacles locking tabs ensure closure 2428-008-2405 designed to interconnect with the hd30 series receptacles and provide an emergency disconnect between farm tractors and implements requiring power connections. hdb - breakaway plugs can be specifed with pin or socket contacts and cable clamps (-059 mod). minimum force required to emergency disconnect is 50 lbs. maximum force required is 100 lbs. mate with hd30 series only. size part no. 24 hdb 36-24-xxsn-059 18 hdb 36-18-xxsn-059 hdb - hd30 series only breakaway plug protective caps protective caps size part no. without mtg chain (add) 24 hdc 34-24 -1 e 18 hdc 34 -18 -1 e plug cap for receptacle protection (aluminum) receptacle cap for plug protection (aluminum) locking tabs ensure closure 2428-004-2405 inspection hole solid contacts stamped and formed contacts socet pin pin socet inspection hole straight backshell p/n * see envelope print 0425-205-0000. consult factory for alternate fnishes. size solid contact part numbers wire size awg (mm 2 ) recommended strip length inches (mm) min contact retention lbs (n) ref crimp tensile lbs (n) max rated amps at 125 0 c continuous pin socket 20 16 16 12 8 4 20 (0.50) 14 (2.0) 16-20 (1.0 - 0.50) 12-14 (3.0 - 2.0) .156-.218 (3.96 - 5.54) .250 - .312 (6.35 - 7.92) .250 - .312 (6.35 - 7.92) .222 - .284 (5.64 - 7.21) 20 (89) 25 (111) 25 (111) 30 (134) 20 (89) 70 (311) 35-20 (156-89) 75-70 (334 - 311) 7.5 13 13 25 6 (13.0) 8-10 (8.0 - 5.0) .430-.492 (10.92-12.50) .430 - .492 (10.92 - 12.50) 35 (156) 35 (156) 300 (1334) 100 125-90 (556-400) 60 0460-202-20** 0462-201-20** 0462-202-16** 0462-201-16** 0460-215-16** 0462-209-16** 0460-204-12** 0462-203-12** 0460-204-08** 0462-203-08** 0460-204-04** 0462-203-04**
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